Raw oak board

Raw oak board

Rough surface and bark finish, with several nature cracks

Rough surface and bark finish, with several nature cracks

 Overview

  • Moved to a new studio apartment, wanted a thin but functional console table to sit behind the couch to be used as a kitchen table as well as a working surface (WFH due to COVID-19)

  • Couldn’t find a table that we liked, so I decided to build it myself from a piece of wood and metal table legs

Process

  • Found a 52”x10”x1.75” piece of rough cut oak wood with bark edge to be used as the table surface; purchased four 28” metal table legs from a custom vendor with welded mounting brackets for attaching it to the underside of the table

  • Glued and sealed several cracks and holes along the length of the wood board using wood glue and furniture clamps

  • Cut board to final length and width using table saw to square off all sides

  • Sanded most wood surfaces of the wood with belt sander, mouse sander, and sandpaper (up to 400 grit), lightly sanded bark edge by hand to keep rustic finish; this step was repeated again after wiping the surface with a damp cloth to ensure final smooth finish

  • Painted 3-5 coats of indoor semi-gloss polypropylene on all surfaces of the board to fill natural knots, ensure waterproof seal, and prevent warping

  • Spray painted metal table legs black

  • Attached table legs to the underside of the table with wood screws and shimmed as necessary to ensure stable surface

Sanding the board with belt and mouse sanders

Sanding the board with belt and mouse sanders

Color pop from semi-gloss poly finish

Color pop from semi-gloss poly finish

Oak board drying between poly coats

Oak board drying between poly coats

Results

  • Beautiful custom oak console table with final dimensions of 50”x9.75”x29.5”

Skills Developed

  • Further experience with hand and power woodworking tools (table saw, belt sander, mouse sander, drill)

  • Furniture woodworking skills including managing weight-bearing joints, leveling, and surface finishing

Finished table with legs attached

Finished table with legs attached